API Spec 7K Certified Hydraulic Power Tongs Manufacturing
System Features & Advantages:
1. Synchronized Hydraulic Backup: There is backup tong together to ensure a reliable and flexible combined operation.
2. Universal Die Compatibility: A wide range size of dies are supplied to support the power tong operation.
3. Multi-Speed Gearbox: High speed mode and Low speed modes are available and shift smoothly.
4. Integrated Control Systems: The brake&direction mechanism ensure a quick and easy assembly, adjustment&repair service.
6. Advanced Torque Monitoring: The digital torque reader is optional, supply accurate record and report for users.
Power Tong Type
There are Drill pipe Power tong, Casing Power Tong, Tubing Power Tong and Sucker rod Power Tong.
Power Tong Specifications:
DRILL PIPE POWER TONG
|
Model |
ZQ127-25 |
ZQ162-50 |
ZQ203-100 |
ZQ203-125 |
|
|
Size Range |
mm |
65-127 |
85-162 |
127-203 |
127-203 |
|
Max. Torque |
kN.m |
25 |
50 |
100 |
125 |
|
Ft.lbf |
18440 |
36880 |
73750 |
92200 |
|
|
Speed (High Gear) |
rpm |
65 |
60 |
40 |
40 |
|
Speed (Low Gear) |
rpm |
10.5 |
4.1 |
2.7 |
2.7 |
|
Air Pressure |
MPa |
0.5–0.9 |
|||
|
PSI |
72-144 |
||||
|
Pressure Rating |
MPa |
12 |
14 |
16.6 |
20.7 |
|
PSI |
1740 |
2320 |
2400 |
2900 |
|
|
Flow Rating |
L/min |
120 |
120 |
114 |
114 |
|
gpm |
31.7 |
31.7 |
30 |
30 |
|
|
Shifting Distance |
mm |
1000 |
1000 |
1500 |
1500 |
|
in |
39.4 |
39.4 |
59 |
59 |
|
|
Shape Size |
mm |
1110×735×815 |
1570×800×1190 |
1760×1000×1360 |
1760×1080×1360 |
|
Weight |
kg |
620 |
1500 |
2400 |
2650 |
CASING TONGS TQ
|
Model |
TQ178-16 |
TQ178-16Y |
TQ340-35 |
TQ340-35Y |
TQ356-55 |
TQ356-55Y |
TQ508-70Y |
TQ340-85Y |
||
|
Size Range |
mm |
101.6 ~ 178 |
101.6~ 178 |
114.3~ 340 |
114.3~ 340 |
114.3~ 356 |
114.3~ 356 |
114.3~ 340 |
114.3-340 |
|
|
Max. Pressure |
MPa |
18 |
16 |
18 |
20 |
16.6 |
20 |
20 |
18 |
|
|
Working Flow |
L/min |
110 ~ 160 |
110 ~ 160 |
110 ~ 160 |
110 ~ 170 |
110 ~ 140 |
110 ~ 170 |
110 ~ 170 |
110 ~ 170 |
|
|
Air Pressure |
MPa |
0.5~0.9 |
— |
0.5~ 0.9 |
— |
0.5~ 0.9 |
— |
— |
— |
|
|
Max. Torque |
Hi. Gear |
kN.m |
2.4~3 |
2.4~3 |
2.5~3 |
3.5~6 |
3.8~ 4.2 |
7 |
8.4 ~ 10.7 |
12.5~14 |
|
Mid. Gear |
kN.m |
— |
— |
6.0~ 7.5 |
— |
— |
— |
— |
— |
|
|
Low Gear |
kN.m |
14.5~ 17.5 |
16~19 |
32~40 |
22~37 |
53~58 |
57 |
48.9~ 70.5 |
85~90 |
|
|
Speed |
Hi. Gear |
rpm |
54~79 |
50~72 |
60~86 |
50~90 |
56~70 |
39.4~ 60.9 |
26~ 43.6 |
30~45 |
|
Mid. Gear |
rpm |
— |
— |
21~30 |
— |
— |
— |
— |
— |
|
|
Low Gear |
rpm |
9~13.1 |
9~13 |
3.6~ 5.3 |
8~14 |
4~5 |
4.8~ 7.4 |
4~6.6 |
3.2~5 |
|
|
Lifting Distance |
mm |
— |
— |
— |
622 |
— |
615 |
622 |
622 |
|
|
Weight |
kg |
580 |
560 |
780 |
760 |
1150 |
1100 |
1550 |
1700 |
|
|
Model |
XQ28/1.8 |
XQ28/2.6 |
|
Master Tong Size Range (mm) |
Sucker Rod: 16 / 19 / 22 / 25 / 28 Tubing: Φ48~60 |
Sucker Rod: 16/19/22/25/28 |
|
Backup Tong Size Range (mm) |
Sucker Rod: 16 /19/ 22/ 25/ 28 Tubing: Φ48~60 |
Sucker Rod: 16/19/22/25/28 |
|
Rated Torque (Hi. Gear) |
700 N.m |
1000 N.m |
|
Rated Torque (Low Gear) |
1800 N.m |
2600 N.m |
|
Rated Speed (Hi. Gear) |
104 r/min |
98 r/min |
|
Rated Speed (Low Gear) |
40 r/min |
32 r/min |
|
Rated Pressure |
10 MPa |
10 MPa |
|
Max. Oil Supply |
65 L/min 17 gpm |
80 L/min 21 gpm |
|
Shape Size (mm) |
543×334×404 |
670×383×490 |
|
Weight |
105 kg |
100 kg |
CASING TONGS KT
|
Model |
KT7625 |
KT9625 |
KT13375 |
KT14000 |
KT20000 |
KT22000 |
KT24500 |
KT31000 |
|
|
Range of Master Tong |
mm |
60 ~ 194 |
73~ 245 |
140~ 340 |
140~ 356 |
245~ 508 |
178~ 559 |
245~ 622 |
273-787 |
|
Range of Backup Tong |
mm |
60 ~ 220 |
73~ 245 |
140~ 340 |
140~ 394 |
245~ 533 |
— |
— |
— |
|
High Gear Rated of Torque |
N.m |
3900 |
3250 |
4800 |
7500 |
10000 |
12000 |
12000 |
54000 |
|
Low Gear Rated of Torque |
N.m |
21000 |
16270 |
35000 |
70000 |
70000 |
108000 |
70000 |
108000 |
|
High Gear Rated of Speed |
rpm |
60 |
84 |
42 |
41 |
23 |
27 |
30 |
12 |
|
LOW Gear Rated of Speed |
rpm |
11 |
16 |
6 |
4.5 |
3 |
3 |
5.5 |
4 |
|
Rated Operation Pressure |
Mpa |
14 |
14 |
16 |
17.2 |
18 |
17.2 |
16 |
20 |
|
Maste Tong's Dimension |
mm |
1230×600×650 |
1500×630×650 |
1490×1055×850 |
1620×972×1200 |
2100×1300×770 |
2170×1390×920 |
2120×1350×800 |
2760×1680×1020 |
|
Combined Tong's Dimension |
mm |
1230×600×1500 |
1500×700×1550 |
1490×1055×1840 |
1620×972×1900 |
2100×1300×1900 |
— |
— |
— |
|
Maste Tong's Weight |
kg |
450 |
500 |
670 |
1200 |
1620 |
2000 |
1800 |
3200 |
|
Combined Tong's Weight |
kg |
760 |
820 |
1336 |
1720 |
2300 |
2000 |
1800 |
3200 |